Template

Non-conformance report template

Six numbered sections, the six dispositions and nine root causes this app ships with, and the one distinction most NCR forms get wrong — the difference between putting this occurrence right and stopping the next one.

6sections
6dispositions
9root causes
£0no sign-up

A snag is work that is incomplete or damaged and needs a trade. A non-conformance is work that does not meet a stated requirement and needs a decision before anybody touches it. Putting the second on the snagging list is how it gets quietly closed by the person who caused it.

Download the Excel template Form sheet, a register sheet and the lists of dispositions and root causes · .xlsx, 9 KB · no sign-up, no email

What is on the form

SectionWhat goes in it
IdentificationNCR number, date, who raised it, project, location, work package, responsible organisation, severity.
1 · Description of the non-conformityWhat was found, where, and when. Facts only — no blame and no proposed fix yet.
2 · Requirement not metThe clause, drawing, standard or approved detail it fails against. Without this, it is an opinion.
3 · Impact assessmentOn the works, the programme, adjacent trades and safety. This is what decides how hard people work on it.
4 · Disposition and root causeWhat is agreed to be done with the non-conforming work, why it happened, who approved it and when.
5 · Correction and corrective actionTwo separate fields, deliberately. See below.
6 · Verification and close-outThe evidence that the correction worked, and who accepted it. Never the party that carried it out.

The six dispositions

What is agreed to happen to the non-conforming work. One of these, approved by a named person, with a date.

DispositionWhen it applies
ReworkBring it back into full conformity. The default, and the one that needs no justification.
RepairMake it acceptable without fully meeting the original requirement. Needs agreement and a record of what was accepted.
ReplaceTake it out and put in new. Usually where rework is not possible or not economic.
Use as-is (concession)Accept it as it stands. Only ever with the designer or client agreeing in writing, and it belongs in the handover pack.
Further testing / investigationThe extent or the cause is not yet known. A holding disposition, not a resting place.
Remove and reconstructThe work comes out entirely. Reserved for the serious ones.

The nine root causes

Picked from a fixed list, so that a year of NCRs can be counted. Free text here means you learn nothing from your own records.

Root cause
Workmanship
Supervision
Design / information
Material or product
Setting out / survey
Sequencing / programme
Competence / training
Damage by others
Not yet determined

Correction is not corrective action

Correction

“The four unsealed penetrations at riser C3 were sealed with the certified batt and coating system and re-inspected on 3 October.” This occurrence, put right.

Corrective action

“The M&E supervisor now signs each riser off against the fire stopping register before the drylining package is released to board it.” The next occurrence, prevented.

Most NCR forms have one box, and it gets filled with the correction. That is why the same non-conformity comes back on the next block. If you only change one thing about your form, make it this.

Severity, and what it changes

A critical non-conformance means the affected work is contained and not covered up or progressed until a disposition has been approved. That sentence should be printed on the form, because the point of the severity field is to trigger that behaviour, not to sort a spreadsheet.

Closing it

Verification is evidence, not a signature: photographs, a test result, a re-inspection record. And the person who closes it is never the party that carried out the correction — the same rule as a snagging list, for the same reason.

Where the form stops working

A Word form per NCR means nobody can answer “how many are open against Block B” without opening a folder. The register sheet in the download is a partial answer. The full one is a register where the form and the list are the same record, the photographs sit on it, and moving it to verification is blocked until the proof of the correction is attached.

Raise it where the evidence lives

A seven-stage workflow with root cause analysis, photo proof of the correction, and a close-out that somebody other than the trade has to sign.